Rohan Mehta

• Modeled and revised 18 production fixtures in SolidWorks, reducing average setup time 22% across two prototype workstations. • Supported design-of-experiments trials for an aluminum bracket; logged 96 test runs and summarized process capability findings for the manufacturing lead. • Produced GD&T drawings and tolerance stacks for sheet-metal and machined components, resolving 11 fit-up issues before shop-floor release. • Built and inspected functional prototypes with technicians, documenting build notes, corrective actions, and FMEA observations for weekly design reviews.

• Conducted transient thermal tests on aluminum heat sinks and logged 140+ runs using thermocouples, infrared imaging, and structured lab notebooks. • Cleaned and analyzed temperature data in MATLAB and Python, cutting recurring data-prep time 30% with reusable scripts and validation checks. • Reviewed 35+ papers on convection and contact resistance; presented findings and recommended a revised test matrix to the faculty advisor. • Maintained calibration records, followed lab safety procedures, and coached two newer assistants on sensor setup and uncertainty documentation.

• Operated CNC mills, FDM printers, resin printers, and laser cutters; completed 70+ student builds while enforcing machine checklists and PPE standards. • Mentored 25 peers on CAD-to-fabrication workflows, design-for-manufacturing basics, fastener selection, and safe use of shop equipment. • Designed and fabricated a modular fixture kit that shortened repeat setup by 15% and improved first-pass fit checks for capstone teams. • Maintained tool inventory, scheduled machines, and wrote concise process guides used by new lab members during onboarding.

Relevant coursework: Thermodynamics; Statics and Dynamics; Materials Science; Manufacturing Processes; Computer-Aided Design. Senior design preparation includes design reviews, engineering economics, technical communication, and laboratory methods.